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Tube Size Calculator — Structural Elements at Scale
Find the correct tube diameter and wall thickness for structural elements at scale.
How We Calculate This
Scales the real-world tube outer diameter and wall thickness down by the model ratio, then matches the scaled OD to the nearest stock tube from major suppliers (Evergreen styrene, Albion Alloys / K&S brass and aluminium). The approximate bore (ID) is the chosen tube's OD minus twice its real wall, so you can check a telescoping fit before buying.
Formula
- Scale OD = Real outer diameter ÷ scale ratio
- Scale wall = Real wall thickness ÷ scale ratio
- Nearest OD = closest stock tube size to scale OD
- Approx ID = Nearest OD − (2 × tube wall)
Stock walls used: Evergreen styrene ≈ 0.69mm (0.027"), K&S brass ≈ 0.36mm (0.014"), Albion Alloys aluminium ≈ 0.45mm. Override the styrene or brass wall in Advanced options; the aluminium wall is fixed at 0.45mm.
Frequently Asked Questions
Use tube for hollow real-world items like pipes, gun barrels, smoke stacks, and structural tubing. Rod is for solid elements like handrails, aerials, and structural bars. Tubes are also useful for telescoping assemblies where one tube fits inside another.
Yes. Evergreen and Plastruct styrene tubes are designed to telescope — each size fits snugly inside the next size up. This is excellent for gun barrels, telescoping masts, and sliding parts. Brass tubes also telescope well.
Evergreen round styrene tubes have a wall thickness of about 0.69mm (0.027 inch) across the catalogue — for example a 7.1mm (.281") OD tube has roughly a 5.7mm bore. K&S brass tube runs thinner at about 0.36mm (0.014"), and Albion Alloys metric brass and aluminium tube is around 0.45mm. Walls are usually thicker than true scale, but needed for strength. For the thinnest walls at larger scales, use brass or aluminium tube.
For styrene tube, use a sharp blade and roll the tube while cutting, or use a dedicated tube cutter. For metal tubes, use a razor saw with a mitre box. Sand the cut end on fine sandpaper placed on a flat surface, rotating the tube to keep it square.
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Last updated: February 2026
All calculations are estimates. Always verify quantities before purchasing materials.